High quality, Well-deserved reputation, First-class service
PRODUCTS
CONTACT INFO
Email: sales01@everluckymachinery.com
Whatsapp: +86-13722852356
Wechat: ff0082006
Sype: 297338284@qq.com
Tel: +86-317-5660915
Fax: +86-317-8330026
Address: Botou city Hebei province
Advanced Pulse - Jet Bag Filters: Off - line and On - line Cleaning Solutions
Clean air through into the box body, and the offline valve and exhaust duct into the atmosphere.
Category
Contact Info
sales01@everluckymachinery.com
Product Details
Advanced Pulse - Jet Bag Filters: Off - line and On - line Cleaning Solutions
Introduction
Name Evolution and Technological Significance
Diverse Model Range
Small - Scale Industrial Filters
- Compact and Tailored for Light - Duty Use: Ideal for small workshops, such as those in the handicraft, small - scale woodworking, or local metal - finishing industries. These models are designed to be compact, fitting seamlessly into limited spaces. Despite their size, they are highly effective at filtering dust, ensuring a clean working environment. They are also cost - efficient, making them an attractive option for businesses with budget constraints.
- Flexible Cleaning Modes: These small - scale filters come with both off - line and on - line cleaning options. Off - line cleaning allows for a more thorough cleaning of the filter bags when the system is briefly paused, while on - line cleaning enables continuous operation even during the cleaning process, minimizing production downtime.
Medium - Sized Industrial Filters
- Versatile and Robust: Suited for medium - sized manufacturing plants like textile factories, food processing facilities, and general machinery manufacturing. These filters can handle a moderate volume of dust - laden air. They are built with robust materials to withstand continuous operation and are equipped with advanced features for better filtration control.
- Optimized Cleaning for Productivity: The medium - sized models offer intelligent off - line and on - line cleaning mechanisms. The off - line cleaning can be scheduled during production breaks to maximize cleaning efficiency, while on - line cleaning can be adjusted based on real - time dust load monitoring, ensuring that the filter performance remains consistent without disrupting production flow.
Large - Scale Industrial Filters
- Heavy - Duty Dust Management: Engineered for large - scale industrial operations such as cement plants, power generation stations, and large - scale mining operations. These filters are capable of processing vast volumes of air with high dust concentrations. They are designed with a large - capacity structure and high - performance components to ensure reliable and efficient dust collection.
- Advanced Automated Cleaning Systems: For large - scale filters, the off - line and on - line cleaning systems are fully automated. The off - line cleaning can be carried out in a sequence to clean different sections of the filter bags, while on - line cleaning uses sophisticated sensors to detect dust levels and initiate cleaning cycles as needed. This ensures optimal filtration performance even in the most demanding industrial environments.
Material Options
Carbon Steel with Protective Coatings
- Strength and Cost - Effectiveness: Carbon steel is a common base material for our filters due to its high strength, which can endure the internal pressures generated during the filtration process. To enhance its durability and resistance to corrosion and abrasion, we apply various protective coatings. Epoxy coatings are often used for corrosion protection in humid or chemically - exposed environments, while abrasion - resistant coatings are suitable for applications where the filter may be exposed to abrasive dust particles.
- Customizable for Different Applications: Depending on the specific requirements of the industry, such as the type of dust, environmental conditions, and budget, we can customize the carbon - steel filters with different coatings and thicknesses to ensure the best performance and longevity.
Stainless Steel
- Corrosion - Resistant and Hygienic: In industries where corrosion resistance and hygiene are of utmost importance, like the pharmaceutical, food and beverage, and chemical industries, stainless - steel - constructed filters are the top choice. Stainless steel offers excellent resistance to a wide range of chemicals and moisture, preventing rust and ensuring a clean and sterile filtration environment.
- High - Temperature Resistance: Some grades of stainless steel also have good high - temperature resistance, making them suitable for applications where the dust - laden air is hot, such as in drying processes or incineration plants.
Composite Materials
- Lightweight and High - Performance: For applications that require a balance of lightweight design and high - performance, we use composite materials in our filters. These materials are engineered to have specific properties, such as high strength - to - weight ratios, excellent insulation, and resistance to chemical degradation. They are particularly useful in applications where portability or energy efficiency is a priority, such as in mobile dust - collection units or in facilities where reducing the overall weight of the equipment is beneficial.
- Innovative Design Possibilities: Composite materials allow for innovative design solutions, enabling us to create filters with unique shapes and structures that can optimize the dust - collection process and improve overall system efficiency.
Filtration and Cleaning Mechanisms
High - Quality Filter Bags
- Superior Filtration Efficiency: Our filters are equipped with high - quality filter bags made from materials such as polyester, PTFE (Polytetrafluoroethylene), or fiberglass. These materials are selected for their outstanding filtration capabilities, capable of capturing dust particles as small as a few microns. The filter bags ensure that the air leaving the filter is clean and compliant with environmental regulations.
- Long - Lasting Durability: The filter bags are designed with reinforced seams and high - abrasion - resistant surfaces to withstand the repeated stress of the cleaning process and the impact of dust particles. This ensures a long service life, reducing the frequency of bag replacements and minimizing maintenance costs.
Off - line and On - line Cleaning Systems
- Off - line Cleaning: During off - line cleaning, the flow of dust - laden air to a specific section of the filter is diverted. This allows for a more intensive cleaning of the filter bags in that section. High - pressure air pulses are then used to dislodge the accumulated dust, which falls into a collection hopper. Off - line cleaning is particularly effective for removing stubborn or large amounts of dust, and it helps to maintain the long - term efficiency of the filter.
- On - line Cleaning: On - line cleaning enables the filter to clean itself while still in operation. Short, precisely timed bursts of compressed air are released into the filter bags. These air pulses cause the bags to expand and contract, shaking off the dust without interrupting the air - filtration process. On - line cleaning is crucial for applications where continuous operation is essential, such as in 24/7 manufacturing processes.
| Model | Filtration Area m2 | Filter Bag Number | Number Of Groups | Airflow m3/h | Number Of Pulse Valves | Compressed Air Volume m3/min | Weight T |
| LDML-I 2160 | 2160 | 1440 | 48 | 259200 | 48 | 1.1 | 81 |
| LDML-I 2520 | 2520 | 1680 | 56 | 302400 | 56 | 1.3 | 94 |
| LDML-I 2880 | 2880 | 1920 | 64 | 345600 | 64 | 1.5 | 107 |
| LDML-I 3240 | 3240 | 2160 | 72 | 388000 | 72 | 1.65 | 121 |
| LDML-I 3600 | 3600 | 2400 | 80 | 432000 | 80 | 1.82 | 134 |
| LDML-I 3960 | 3960 | 2640 | 88 | 475200 | 88 | 2.0 | 148 |
| LDML-I 4350 | 4320 | 2880 | 96 | 518400 | 96 | 2.2 | 161 |
| LDML-I 4680 | 4680 | 3120 | 104 | 561600 | 104 | 2.4 | 174 |
| LDML-I 5060 | 5060 | 3360 | 112 | 604800 | 112 | 2.55 | 188 |
| LDML-I 5400 | 5400 | 3600 | 120 | 648000 | 120 | 2.72 | 200 |
| LDML-I 5760 | 5760 | 3840 | 128 | 691200 | 128 | 2.9 | 212 |
Leave Us A Message
*Note: Please fill in the information accurately and keep the communication open. We will contact you as soon as possible.
Contact Information
Add：Botou city Hebei province
ff0082006
Email us
For more information, please leave your message below.