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Plenum - Pulse Bag Filter: High - Efficiency Dust Filtration Redefined
Widely used in cement plants such as crushing installation, storage top, cooked cooling machine and grinding machine.
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sales01@everluckymachinery.com
Product Details
Plenum - Pulse Bag Filter: High - Efficiency Dust Filtration Redefined
Introduction
Modern Nomenclature and Technological Progression
Diverse Model Range
Compact - Scale Models
- Space - Saving and Efficient: Tailored for small - scale industries like local woodworking shops, artisanal chemical production units, or small - batch food processing facilities, these compact models are designed to fit into limited spaces. Despite their smaller footprint, they don't compromise on filtration efficiency. They can effectively capture a significant amount of dust, safeguarding the work environment and ensuring compliance with local air - quality regulations.
- Cost - Effective Solution: Ideal for businesses with budget constraints, these models offer a cost - efficient way to manage dust. They are easy to install and maintain, providing a reliable dust - filtration option without the need for large capital investments.
Medium - Capacity Models
- Versatile and Adaptable: Suited for mid - sized manufacturing plants such as metal - working factories, textile mills, or general - purpose assembly lines. These models can handle a moderate volume of dust - laden air. They come with adjustable settings to optimize the filtration process according to the specific dust characteristics and production requirements of the facility.
- Enhanced Durability: Built with robust components, these medium - capacity models are designed to withstand continuous operation. They feature reinforced structures and high - quality materials to ensure long - term reliability, reducing the need for frequent replacements.
High - Capacity Industrial Models
- Heavy - Duty Dust Management: Engineered for large - scale industrial operations like cement plants, power generation facilities, and steel foundries. These high - capacity models are capable of processing vast volumes of air with high dust concentrations. They are equipped with advanced plenum - pulse technology to ensure efficient and continuous dust collection, maintaining a clean working environment even in the most demanding industrial settings.
- Advanced Control Systems: Incorporating state - of - the - art control systems, these models can monitor and adjust the filtration process in real - time. This includes features such as automated pulse - cleaning cycles based on dust - load sensors, ensuring optimal performance and energy efficiency.
Material Options
Carbon Steel with Protective Coatings
- Strength and Affordability: Carbon steel is a popular base material for our Plenum - Pulse Bag Filters due to its inherent strength. It can withstand the internal pressures generated during the dust - collection process. To enhance its durability in harsh industrial environments, we apply a variety of protective coatings. These coatings can include epoxy for corrosion resistance, or powder coatings for added abrasion protection. This combination offers a cost - effective solution without sacrificing quality, making it suitable for a wide range of industries.
- Customizable Coatings: Depending on the specific environmental conditions of the application, such as exposure to chemicals, moisture, or high temperatures, we can customize the protective coatings to ensure maximum performance and longevity of the filter.
Stainless Steel
- Corrosion - Resistant and Hygienic: In industries where corrosion resistance and hygiene are critical, such as the food, pharmaceutical, and chemical sectors, stainless - steel - constructed filters are the top choice. Stainless steel offers excellent resistance to corrosion, even when exposed to aggressive chemicals or high - humidity environments. Its smooth surface also makes it easy to clean, preventing the accumulation of dust and contaminants, which is essential for maintaining product quality and meeting strict hygiene standards.
- High - Temperature Resistance: Some grades of stainless steel used in our filters also exhibit good high - temperature resistance, making them suitable for applications where the dust - laden air may be hot, such as in drying processes or incineration plants.
Composite Materials
- Lightweight and High - Performance: For applications that require a balance of lightweight design and high - performance, we offer filters made from composite materials. These materials are engineered to have specific properties, such as high strength - to - weight ratios, excellent insulation, and resistance to chemical degradation. They are particularly useful in applications where portability or energy efficiency is a priority, such as in mobile dust - collection units or in facilities where reducing the overall weight of the equipment is beneficial.
- Innovative Design: Composite materials allow for innovative design possibilities, enabling us to create filters with unique shapes and structures that can optimize the dust - collection process and improve overall system efficiency.
Filtration and Pulse - Cleaning Mechanisms
High - Quality Filter Bags
- Superior Filtration Performance: Our Plenum - Pulse Bag Filters are fitted with high - quality filter bags made from materials like polyester, PTFE, or glass - fiber. These materials are selected for their outstanding filtration capabilities, capable of capturing even the tiniest dust particles, often down to sub - micron sizes. This ensures that the air discharged from the filter is clean and free from harmful particulate matter.
- Long - Life Expectancy: The filter bags are designed to have a long service life. They are constructed with reinforced edges and high - abrasion - resistant fabrics to withstand the repeated stress of the pulse - cleaning process and the impact of dust particles. This reduces the frequency of bag replacements, minimizing downtime and maintenance costs.
Plenum - Pulse Cleaning System
- Efficient Dust Removal: The plenum - pulse cleaning system is the key to the filter's high - efficiency operation. It works by storing compressed air in a plenum chamber. Periodically, short bursts of this compressed air are released into the filter bags. The sudden pressure surge causes the bags to expand rapidly, dislodging the accumulated dust. The dust then falls into the collection hopper below, ready for disposal.
- Precision and Optimization: The pulse - cleaning process is precisely controlled. It can be adjusted based on factors such as the type of dust, the dust - loading rate, and the desired filtration efficiency. This optimization ensures that the filter bags are cleaned at the right time, maintaining optimal filtration performance while conserving energy.
| Model | Airflow(m3/h) | Filtration Air Volume (m/min) | Filtration Area (m2) | Filter Bag (piece) | Resistance (Pa) | Dust Content (g/m3) | Insulation Area (m2) | Weight (kg) |
| 32-3 | 6900 | 1.2-2.0 | 93 | 96 | 1470-1770 | <1000 | 26.5 | 2880 |
| 32-4 | 8930 | 124 | 128 | 34 | 4080 | |||
| 32-5 | 11160 | 155 | 160 | 41 | 5280 | |||
| 32-6 | 13390 | 186 | 192 | 48.5 | 6480 | |||
| 64-4 | 17800 | 248 | 256 | 70 | 7280 | |||
| 64-5 | 22300 | 310 | 320 | 94 | 9960 | |||
| 64-6 | 26700 | 372 | 384 | 118 | 11640 | |||
| 64-7 | 31200 | 434 | 448 | 142 | 13320 | |||
| 64-8 | 35700 | 496 | 512 | 166 | 15000 | |||
| 96-4 | 26800 | 1.2-2.0 | 372 | 384 | 1470-1770 | <1300 | 110 | 10452 |
| 96-5 | 33400 | 465 | 480 | 120 | 12120 | |||
| 96-6 | 40100 | 557 | 576 | 130 | 14880 | |||
| 96-7 | 46800 | 650 | 672 | 140 | 16920 | |||
| 96-8 | 53510 | 744 | 768 | 150 | 19810 | |||
| 96-9 | 60100 | 836 | 864 | 160 | 21240 | |||
| 96-2x5 | 66900 | 929 | 960 | 175 | 25200 | |||
| 96-2x6 | 80700 | 1121 | 1152 | 210 | 30240 | |||
| 96-2x7 | 94100 | 1308 | 1344 | 245 | 35280 | |||
| 96-2x8 | 107600 | 1494 | 1536 | 280 | 40320 | |||
| 96-2x9 | 121000 | 1681 | 1728 | 315 | 45360 | |||
| 96-2x10 | 134500 | 1868 | 1920 | 350 | 50400 |
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