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High - Efficiency Cyclone Dust Collector: Your Premier Dust - Removal Solution
Clean air through into the box body, and the offline valve and exhaust duct into the atmosphere.
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Contact Info
sales01@everluckymachinery.com
Product Details
High - Efficiency Cyclone Dust Collector: Your Premier Dust - Removal Solution
Introduction
Name Update and Industry Context
Diverse Model Range
Miniature Cyclone Dust Collectors
- Compact and Precise: Ideal for small - scale operations such as hobbyist workshops, small - batch chemical production, or local woodworking shops. These miniature models are designed to be highly space - efficient, fitting easily into tight workspaces. Despite their small size, they are capable of effectively separating a significant amount of dust from the air stream.
- Adjustable Performance: They come with adjustable settings to fine - tune the cyclone's performance according to the specific dust characteristics and production volumes. This allows for optimized dust collection even in low - volume, specialized applications.
Medium - Sized Cyclone Dust Collectors
- Versatile and Robust: Suited for medium - sized manufacturing plants, including those in the metal - working, textile, and food processing industries. These models can handle a moderate volume of dust - laden air. Their robust construction ensures long - term durability, even under continuous operation.
- Enhanced Separation Efficiency: Equipped with advanced cyclone design features, such as optimized inlet and outlet configurations, these medium - sized collectors offer enhanced dust - separation efficiency. They can effectively remove a wide range of particle sizes, from coarse to fine dust particles.
Large - Scale Industrial Cyclone Dust Collectors
- Heavy - Duty Dust Management: Engineered for large - scale industrial facilities like cement plants, power generation stations, and large - scale mining operations. These large - scale models are built to handle massive volumes of air with high dust concentrations. They are designed with a large - diameter cyclone body and high - performance components to ensure reliable and efficient dust collection.
- Multi - Stage Options: Some of our large - scale cyclone dust collectors come with multi - stage configurations. This allows for a more thorough dust - separation process, where larger particles are removed in the first stage, and finer particles are captured in subsequent stages. This is particularly useful in industries where extremely high - purity air output is required.
Material Options
Carbon Steel
- Strength and Cost - Effectiveness: Carbon steel is a popular choice for our cyclone dust collectors. It offers excellent strength, enabling the collector to withstand the high - velocity airflows and centrifugal forces generated during operation. This makes it suitable for a wide range of industrial applications. Additionally, carbon steel is cost - effective, providing an economical solution for businesses looking to manage their dust - collection needs without a large budget.
- Protective Coatings: To enhance its durability and resistance to corrosion, especially in harsh industrial environments, we can apply various protective coatings to the carbon - steel body. Epoxy coatings are often used to protect against moisture and chemical corrosion, while abrasion - resistant coatings can be applied in applications where the collector is exposed to abrasive dust particles.
Stainless Steel
- Corrosion Resistance and Hygiene: In industries where corrosion resistance and hygiene are critical, such as the pharmaceutical, food and beverage, and chemical industries, stainless - steel - constructed cyclone dust collectors are the preferred option. Stainless steel offers excellent resistance to a wide range of chemicals and moisture, preventing rust and ensuring a clean and sterile dust - collection environment.
- High - Temperature Resistance: Certain grades of stainless steel used in our collectors also exhibit good high - temperature resistance. This makes them suitable for applications where the dust - laden air is hot, such as in drying processes or incineration plants.
Abrasion - Resistant Alloys
- Durability in Abrasive Environments: For industries dealing with highly abrasive dust, such as mining, quarrying, and some types of recycling operations, abrasion - resistant alloy - made cyclone dust collectors are the ideal choice. These alloys are specifically engineered to withstand the intense wear caused by the continuous impact of abrasive particles.
- Long - Term Cost Savings: Although the initial cost of abrasion - resistant alloy collectors may be higher, their long - term durability results in significant cost savings. They require fewer replacements and maintenance interventions, reducing downtime and overall operational costs.
Working Principle and Features
Centrifugal Separation
- Efficient Dust Removal: Our High - Efficiency Cyclone Dust Collectors operate on the principle of centrifugal separation. As the dust - laden air enters the cyclone, it is forced to rotate in a spiral motion. The centrifugal force generated during this rotation causes the heavier dust particles to be flung towards the outer walls of the cyclone. These particles then slide down the walls and are collected in a hopper at the bottom, while the clean air exits from the top of the cyclone.
- Particle - Size Dependence: The efficiency of the cyclone in separating dust particles depends on their size. Larger particles are more easily separated due to their greater mass and inertia, while smaller particles may require a more precisely designed cyclone or additional filtration stages for complete removal.
Low - Maintenance Design
- Simple Structure: The cyclone dust collectors are designed with a relatively simple structure, which reduces the number of moving parts. This simplicity not only makes the collectors more reliable but also significantly reduces maintenance requirements. There are no complex filters or membranes that need frequent cleaning or replacement, as in some other types of dust - collection systems.
- Easy - to - Access Components: The design also includes easy - to - access hoppers and inspection ports. This allows for convenient cleaning and inspection of the internal components, ensuring that the cyclone can be maintained in optimal working condition with minimal effort.
| Model Specifications | Inlet Wind Speed(m/s) | Airflow(m3/h) | Resistance(Kg/m2) | Efficiency % | Dimension/ Length x Width x Height) | Weight (Kg) | ||
| X | Y | X | Y | |||||
| XLP/B ~ 3.0 | 650- 1050 | 438x381x1606 | 439x381x1360 | 66 | ||||
| XLP/B ~ 4.2 | 1280-2138 | 603x534x2172 | 630x534x1375 | 108 | ||||
| XLP/B ~ 5.4 | 2090-3480 | 772x685x2764 | 772x685x2395 | 170 | ||||
| XLP/B ~ 7.0 | 12-27 | 3650-6080 | 30-90 | 27-75 | 85-99 | 994x889x3529 | 994x889x3089 | 283 |
| XLP/B ~ 8.2 | 5030-8380 | 1167x1040x4110 | 1176x1040x3600 | 374 | ||||
| XLP/B ~ 9.4 | 6550-10620 | 1332x1094x4671 | 1332x1194x4110 | 477 | ||||
| XLP/B - 10.6 | 8370-13980 | 1495x1345x5232 | 1495x1345x461 | 578 | ||||
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