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Pulse - Jet Bag Dust Collector: Advanced Dust Filtration Solutions
The advantages of High purification efficiency , large capacity , stable performance, convenient operation, long service life of filter pocket, small maintenance workload.
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sales01@everluckymachinery.com
Product Details
Pulse - Jet Bag Dust Collector: Advanced Dust Filtration Solutions
Introduction
Modern Nomenclature and Evolution
Diverse Model Range
- Compact and Efficient: Designed for small - to - medium - sized industrial operations, these models offer a space - saving solution without compromising on filtration efficiency. They are suitable for industries such as woodworking shops, small - batch chemical manufacturing, and food processing facilities where space may be limited. With a relatively smaller footprint, they can be easily integrated into existing production lines.
- Customizable Capacity: These models come with adjustable filtration capacities, allowing businesses to select the most appropriate option based on their specific dust - generation rates. Whether it's a low - volume operation or one with a slightly higher dust output, our small - scale models can be fine - tuned to meet the requirements.
- High - Volume Dust Handling: For large - scale industrial plants like cement factories, power plants, and steel mills, our large - scale Pulse - Jet Bag Dust Collectors are engineered to handle massive volumes of dust. These models feature a robust construction and a high - capacity filtration system. They can efficiently process large volumes of air, removing a significant amount of dust particles in the process.
- Advanced Control Systems: Equipped with advanced control systems, these collectors can optimize the pulse - jet cleaning process based on real - time dust - load monitoring. This not only ensures continuous high - efficiency operation but also reduces energy consumption and extends the lifespan of the filter bags.
- Flexibility and Scalability: Our modular Pulse - Jet Bag Dust Collectors are designed for businesses with evolving needs. These models can be easily expanded or reconfigured as the production capacity or dust - collection requirements change. Modular components allow for quick installation, maintenance, and modification, providing a cost - effective and adaptable solution.
- Ideal for Growing Businesses: Whether a company is planning for future expansion or needs to adjust its dust - collection system due to changes in production processes, the modular design offers the flexibility to do so without major disruptions or significant additional costs.
Material Options
- Carbon Steel Construction
- Strength and Cost - Effectiveness: Carbon steel is a popular choice for many of our Pulse - Jet Bag Dust Collectors. It offers excellent strength, enabling the collector to withstand the internal pressures generated during the dust - collection process. This makes it suitable for a wide range of industrial applications. Additionally, carbon steel is cost - effective, providing a budget - friendly option for businesses looking for reliable dust - collection solutions.
- Protective Coatings: To enhance its durability and corrosion resistance, especially in harsh industrial environments, we can apply various protective coatings to the carbon - steel body. These coatings can include epoxy paints, galvanized layers, or powder coatings, depending on the specific environmental conditions and requirements of the application.
- Stainless Steel Construction
- Corrosion Resistance and Hygiene: In industries where corrosion resistance and hygiene are of utmost importance, such as the pharmaceutical, food and beverage, and chemical industries, stainless - steel - constructed Pulse - Jet Bag Dust Collectors are the preferred option. Stainless steel offers exceptional resistance to corrosion, even in the presence of moisture, chemicals, and acidic fumes.
- Smooth Surface and Easy Cleaning: Its smooth surface also makes it easy to clean, ensuring that the collector maintains its efficiency over time. This is crucial in industries where product contamination must be avoided, and strict hygiene standards need to be maintained.
- Alloy Steel and Composite Materials
- Enhanced Performance and Lightweight Design: For applications that require a combination of high strength, heat resistance, and lightweight design, we offer Pulse - Jet Bag Dust Collectors made from alloy steel or composite materials. Alloy steel provides enhanced mechanical properties and heat resistance, making it suitable for high - temperature applications such as in foundries or incinerators.
- **Composite materials, on the other hand, offer a lightweight alternative without sacrificing much in terms of strength. They can be engineered to have specific properties, such as high - impact resistance or improved insulation, depending on the requirements of the dust - collection application.
Filtration and Cleaning Mechanisms
- High - Quality Filter Bags
- Superior Filtration Efficiency: Our Pulse - Jet Bag Dust Collectors are equipped with high - quality filter bags made from materials such as polyester, PTFE (Polytetrafluoroethylene), or fiberglass. These materials are chosen for their excellent filtration properties, capable of capturing dust particles as small as a few microns. The filter bags ensure that the air leaving the collector is clean and compliant with environmental regulations.
- Long - Lasting Performance: The filter bags are designed for durability, with features such as reinforced seams and high - abrasion - resistant surfaces. This ensures a long service life, reducing the frequency of bag replacements and minimizing downtime for maintenance.
- Pulse - Jet Cleaning System
- Efficient Self - Cleaning: The heart of our Pulse - Jet Bag Dust Collector is its pulse - jet cleaning system. This system periodically releases short bursts of compressed air into the filter bags, dislodging the accumulated dust. The sudden pressure change causes the filter bags to expand and contract, effectively shaking off the dust, which then falls into the hopper below.
- Automated and Precise: The pulse - jet cleaning process is automated and can be adjusted based on the dust - loading conditions. This ensures that the filter bags are cleaned at the right time, maintaining optimal filtration efficiency while conserving energy.
| Model | Filtration Area m2 | Dust Concentration g/m3 | Filtering Wind Speed m3/min | Filtration Air Volume m3/h | Efficiency % | Dimension : Length x Width x Height | Weight kg |
| MC24 | 18 | <15 | 2-4 | 2160-4320 | 99.5 | 1090x1678x3667 | 1133 |
| MC36 | 27 | <15 | 2-4 | 3240-6480 | 99.5 | 1490x1678x3667 | 1485 |
| MC48 | 36 | <15 | 2-4 | 4320-8640 | 99.5 | 1890x1678x3667 | 1495 |
| MC60 | 45 | <15 | 2-4 | 5400-10800 | 99.5 | 2290x1678x3667 | 1730 |
| MC72 | 54 | <15 | 2-4 | 6480-12960 | 99.5 | 2690x1678x3667 | 1950 |
| MC84 | 63 | <15 | 2-4 | 7560-15120 | 99.5 | 3090x1678x3667 | 2230 |
| MC96 | 72 | <15 | 2-4 | 8640-17280 | 99.5 | 3650x1678x3667 | 2400 |
| MC120 | 99 | <15 | 2-4 | 10800-21600 | 99.5 | 4450x1678x3667 | 2870 |
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